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Process Piping (Pipe Fabrication and Installation)



Base Construction Inc. works in all industrial facilities which have pipe work, and the primary function of these pipe works is to convey all the material used for manufacturing process. Base Construction Inc. can assist the client with pipe installation, pipe material selection, pipe routing design and implementation, pipe support design and installation, selection of valves both manual and control, P&ID development and implementation, pipe testing, pipe painting and labeling, and pipe insulation and heat tracing. Our highly qualified pipefitters make the codes requirement applicable and possible.

Base Construction Inc. is renowned for its commitment and maintenance of safety and health programs that follow safe practices and reduce the occurrence of unsafe working conditions. We are up-to-date with OSHA and state compliance regulations and we have been recognized by our industrial clients as having an industry-leading safety process incorporating all of the major elements recognized as industry “Best Practices.” Your company will benefit from our general, specialty, industry specific, and / or site specific safety services.





 Specifications   

Pipe Installation

Base Construction Inc. is capable of installing threaded (THR), socket weld (SW), butt-weld (BW), soldered end (SE), flanged (FLG), slip on glued (SOG), mechanical joint (MJ), fusion both socket and butt, grooved, and hydraulic coupling connection piping. Base Construction Inc. has certified welders (API, ASME B31.1 & B31.3, and City of LA). Our highly qualified pipefitters and welders make the codes requirement applicable and possible.

Pipe Routing Design and Implementation

Base Construction Inc. creates both in field and office isometric (ISO) drawings prior to fabrication and installation of piping. The Bottom of Pipe (BOP) elevation and Face of Flange (FOF) dimensions are established prior to hanging the pipe. Expansion loop and valve access are identified prior to pipe installation. Instrumentation locations are summarized to ease client needs. Insulation and accessibility and thickness are in consideration.

Pipe Support Design and Installation

Base Construction Inc. will analyze the need of pipe support, pipe bridge, and pipe rack. Since the existing pipe support may not be strong enough, Base Construction Inc. will study and design the revised pipe support system.

Selection of Valves both Manual and Control

Base Construction Inc. assists the client and recommends usage of certain manual or control valves and will install the valves. A large selection of manual valves are available, here are a few to name, Ball valves, Butterfly valves, Check valves, Diaphragm valves, Gate valves, Globe valves, Knife Gate valves, Needle valves, Pinch valves, and Plug valves. Base Construction Inc. install all type of control valves, to name a few, Actuators valves, Backflow Prevention valves, Back-Pressure Relief valves, Condensate Drain valves, Diverting valves, Float valves, Hydraulic Cylinder valves, Metering valves, Mixing valves, Pneumatic Control valves, Pneumatic Solenoid valves, Pressure Regulating valves, Pressure Relief valves, Release valves, Relief valves, Safety Relief valves, Solenoid valves, Temperature Control valves, and Three way valves.

P&ID Development and Implementation

Piping & Instrumentation Drawing (P&ID), also known as Process & Instrumentation Drawing (P&ID), is one of Base Construction Inc. specialties! Base Construction Inc. can create a P&ID or revise a P&ID for implementation for our client. Base Construction Inc. can create pipe routing and install the piping from P&ID as required by clients. Piping layout, routing, creating, revision, and installation of all process piping are specialties of Base Construction Inc. Base Construction Inc, and its valued subcontractors can perform quality Electrical & Control (E&C) works as per project requirement. The design and built of programmable logic controllers (PLC) and Control Panel are performed.

Pipe Testing

It is essential to test the piping systems after fabrication and before operation. Base Construction Inc. has developed methods to do various pressurized and vacuumed tests. All pipe testing are non-destructive.

Pipe Painting and Labeling

While pipe installation, routing, and support are some of Base Construction's specialties, pipe painting and labeling are essential to safe operation and usage of process piping. Our in-house painting crews are knowledgeable on paint property and application. Our pipefitters are very precise on correct labeling of process piping.

Pipe Insulation and Heat Tracing

Base Construction Inc. and its valued subcontractors can perform quality heat tracing (both steam and electrical) and insulation of all requirements.

Pipe Material

Aluminum (AL)
Carbon Steel (CS)
Carbon Steel Rubber Lined (CSRL)
Carpenter 20 (C-20)
Copper (CU)
Chlorinated Polyvinyl Chloride (CPVC)
Fiberglass (FRP)
High Density Polyethylene Pipe (HDPE)
Monel Pipe
Polytetrafluoroethylene Pipe (PTFE)
Polyvinylidene Fluoride Pipe (PVDF)
Polyvinyl Chloride Pipe (PVC)
Stainless Steel Pipe both 304 and 316 (304 SS) (316SS)

Connection Type

Butt Weld (BW)
Socket Weld (SW) Threaded (THR)
Soldered End (SE)
Flanged (FLG)
Slip on Glued (SOG)
Mechanical Joint (MJ)
Fusion both socket and butt
Grooved
Hydraulic Coupling

Manual Valves Type

Ball valves
Butterfly valves
Check valves
Diaphragm valves
Gate valves
Globe valves
Knife Gate valves
Needle valves
Pinch valves
Plug valves

Control Valves

Actuators valves
Backflow Prevention valves
Back-Pressure Relief valves
Condensate Drain valves
Diverting valves
Float valves
Hydraulic Cylinder valves
Metering valves
Mixing valves
Pneumatic Control valves
Pneumatic Solenoid valves
Pressure Regulating valves
Pressure Relief valves
Release valves
Relief valves
Safety Relief valves
Solenoid valves
Temperature Control valves
Three way valves

Welder Certification

API
ASME B31.1
ASME B31.3
City of Los Angeles Welding Certification

Projects

Airport jet fuel piping
Aerospace facilities
Asphalt plants
Battery factories
Beverage plants, dairies, and drinking water plants
Chemical plants
Copper sheet plants
Cryogenic plants
Electronic microchip and other semi-conductor plants
Foam plant
Food processing facilities
Fossil, natural gas, geothermal and co-generation
Power station
Gold mines
Insulation plants
Lime, cement, Boron, concrete block plants
Paper plants
Personal care products plant
Pharmaceutical plant
Refineries
Smelters
Titanium plant
Tire plants
Wastewater treatment plants


 MORE IMAGES 

·  Stainless Steel Heavy Wall Butt-Weld Process Piping @ a Co-Gen plant 1

·  Stainless Steel Heavy Wall Butt-Weld Process Piping @ a Co-Gen plant 2

·  Process Piping, Copper (CU) Stainless Steel (SS) Carbon steel (CS)

·  Process Piping @ a Personal Care Plant

·  Process Piping @ a Chemical Plant PVC Piping

·  Process Piping @ a Chemical Plant SS Piping

·  Manual and Control Valves

·  Process Piping @ an Aerospace Campus with PVC Piping

·  Process Piping @ an Aerospace Campus with CS Piping

·  Process Piping CS Butt-Weld


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Base Construction, Inc. | Industrial Construction